Arby’s Pork Belly Sandwich Copycat Recipe? I know, I know. This isn’t a copycat recipe site, right? Well, it is now because you are going to want to know how to make one of these. Why? Because Arby’s made a wicked awesome, pork belly sando. It’s so succulent and rich that rolling your eyes back and audibly groaning in delight after the first bite is not only allowed but encouraged. I’m a proud card-carrying member of Arby’s Meat Crafter group, so it only seemed natural for me to partner with Arby’s and celebrate this smoky secret indulgence and its entrance into the quick-service world.

Now, for the recipe. This glorious concoction of meat, bun, onion straws and condiments is so good that I had to do my own version. Here’s my Arby’s Pork Belly Sandwich Copycat Recipe.

Arby’s Pork Belly Sandwich Copycat Recipe Ingredients:

~Makes enough for six sandwiches


In the forefront up there is the center cut of the pork belly (the rest of the belly is stacked up behind it). Why the center cut and not the ends? The ends would work just fine too, but the center cut is more uniform. Here is that glorious center cut of pork belly:



Some of you are looking at that and thinking, “Isn’t that just bacon?” Well, yes and no. Pork belly has to be cured to become bacon. This is uncured, or raw pork belly. Before I can smoke it, I need to season it.

Pork Belly Prep

Hit the belly with the salt and pepper and your favorite BBQ rub:


Pork Belly Grilling Directions

I placed the seasoned pork belly, fat side down, into a smoker. In this case, the smoker is my Kamado with a plate setter between the fire and hickory wood. The temp inside the Kamado/smoker is 300 degrees.


After about an hour, the pork belly is a lovely golden color:


After 2 hours, the pork belly is browning up nicely:


And after 2.5 hours, we’re ready to pull it off the smoker:


How do I know it’s ready to come off? I checked it with a probe thermometer. Target temp here is 185-195, but it would still be delicious at 195 or even 205. Pork belly is oh so forgiving:


Now time to make our sandwich

First up, toast the buns. Coat the flat sides of the buns with spray oil to keep them from burning and toast them up. To assemble, mayonnaise goes on the bottom then cheese, the pork belly is next followed by the BBQ sauce, onion straws and the top bun:


And a close up after that BBQ sauce dripped onto the butcher paper:


And here is a picture of the Arby’s Smokehouse Pork Belly Sandwich (and some curly fries) that inspired it all:


Arby’s Pork Belly Sandwich Copycat Recipe Run Down

There you have it. Save yourself the time of finding pork belly (few places carry it raw) and the two and a half hours of cook time and prep, and get one of Arby’s Smokehouse Pork Belly Sandwiches while they’re still available! Once they’re gone, then drive all over town to find pork belly and spend an afternoon next to the smoker using my copycat recipe.

I worked with Arby’s on this post and contest.

As usual, if you have any questions or comments, feel free to leave them below or send me an email and don’t forget to submit your best pic of a Smoked Meat Sandwich on Instagram and Twitter using #TheMeatCrafters before October 31st!

Also, you can follow us on our GrillinFools Facebook pageInstagram, and YouTube feeds

Print Recipe
5 from 2 votes

Arby's Pork Belly Sandwich Copycat Recipe

A copycat recipe of the limited edition Arby's Pork Belly Sandwich
Prep Time5 mins
Cook Time2 hrs 30 mins
Total Time2 hrs 35 mins
Course: Entree
Cuisine: BBQ
Servings: 6


  • 2 lbs center cut pork belly
  • salt and black pepper
  • your favorite BBQ rub
  • 6 star cross buns
  • Spray oil
  • ½ lb smoked cheddar cheese
  • ½ cup mayonnaise
  • ½ cup your favorite smoky BBQ sauce
  • 6 ounces onion straws


  • Season the pork belly with salt, pepper and BBQ rub
  • Place belly, fat side down in a 300 degree smoker with hickory wood on the coals
  • Smoke until the belly is between 185-195 degrees (about 2.5 hours)
  • Toast the buns by spraying the bottoms with spray oil and wait till they get golden brown
  • Put mayo on the bottom bun then top with cheese, belly, BBQ sauce and onion straws in that order and the top bun
  • Serve


Scott Thomas

Scott Thomas

Scott Thomas, the Original Grillin’ Fool, was sent off to college with a suitcase and a grill where he overcooked, undercooked and burned every piece of meat he could find. After thousands of failures, and quite a few successes, nearly two decades later he started a website to show step by step, picture by picture, foolproof instructions on how to make great things out of doors so that others don’t have to repeat the mistakes he’s made on the grill.
Scott Thomas

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I need to try something different with a pork belly. Every time I buy one I end up curing and smoking it for bacon. I mean….I can’t resist home cured bacon! Awesome contest though, folks should enter. I’m not, mainly because I already have 7 kamados and my wife will kill me if I get another! Great post.


I made this today (sunday, June 11th 2017). Smoked a 2lb belly that i picked up from the butcher. I also purchased a 6lb whack for bacon. But this was the first time i smoked belly without curing. My seasoning was simple, brown sugar, garlic and onion poweder, with paprika and kosher salt rub. Smoked on Hickory for apx 3 hours till 190 degrees.
I rested the meat about 1/2 hour. Sliced thick about 3/8″. I used pepridge farm burger buns that had onion in the dough. I used miracle whip on the bottom bun, meat, and topped with hickory smoked cheddar. A swirl of sweet baby rays, and sprinkled on the french’s onions. Delish.. Really good. Thank you for the recipe.


5 stars
I’m going to be trying this recipe tomorrow on my Traeger – I still need to get some cheese (I knew I was missing something), but I have plenty of time. I bought my pork belly at Costco (they seem to stock it rather often). Bought some buns at Safeway. Also picked up some French’s onions and crispy jalepenos. Just gotta get the cheese! The only reason I’m doing this is because Arby’s just ended their pork belly sandwich promo in my area (I did manage to find one location that had some left over, and they made me one more!) – and I gotta have some more. So delish. I found your recipe, and I can’t wait to try it! Thank you!


5 stars
Ok – So last night I prepped the belly; seasoned it with some BBQ seasoning I like (Costco’s “sweet mesquite”), and put in the fridge. I picked up some cheese today (smoked gouda and cheddar), and 15 minutes ago I put the belly on the smoker @ 300F. Now I just have to wait 3 hours…


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